Predictive Maintenance (PdM)
Vibration, temperature and current analysis with ML models to predict failures before they occur. Reduces unplanned downtime 20–40%. Our flagship solution.
Learn about PdMWe reduce unplanned downtime by 20–40% with AI-powered Predictive Maintenance. 90-day pilots for Mexican manufacturers — proven results before full investment commitment.
From sensor connectivity to applied artificial intelligence — we cover your entire industrial digital transformation journey.
Vibration, temperature and current analysis with ML models to predict failures before they occur. Reduces unplanned downtime 20–40%. Our flagship solution.
Learn about PdMMachine learning models for anomaly detection, computer vision quality inspection, process optimization and demand forecasting — at the edge or in the cloud.
Explore Industrial AISensor integration via MODBUS, OPC-UA and MQTT protocols. Data pipelines to historians, Azure IoT Hub, InfluxDB and real-time dashboards.
Explore IIoTEnd-to-end Industry 4.0 consulting: digital maturity assessment, technology roadmap, MES/ERP integration and organizational change management.
Explore TransformationA structured four-phase process that takes your plant from diagnosis to productive deployment — with demonstrable ROI at every stage.
Plant audit, asset inventory, and KPI alignment with your operations team.
Sensor installation, protocol integration and data quality validation.
Model training, predictive alerts and 90 days of monitored operation.
Expansion to additional lines, continuous monitoring and monthly ROI reports.
Results from implementations in automotive, food & beverage, chemicals and discrete manufacturing across Mexico.
Black Pearl Digital is the commercial and delivery arm in Mexico for Santech Business Solutions LLC — the US entity that owns the PdM platform IP and technology stack. You get US-grade engineering with a Guadalajara team that speaks your language, understands Mexican manufacturing, and is on-site when it matters.
Deep experience in sectors where reliability, safety and productivity are non-negotiable.
Black Pearl's platform detected an imminent failure in our main compressor 9 days before it would have happened. We avoided over 3 days of line downtime. It changed how we operate.
They deployed the IIoT pilot in 6 weeks. We now have real-time visibility across all our critical assets. The Guadalajara team was present every step of the way.
The 90-day pilot approach gave us the confidence to invest. We saw results before committing the full budget. Exactly what a mid-size manufacturer needs.